Flexible stone manufacturer - Xinshiqi Building Materials
Located in Suining County, Xuzhou City, Jiangsu Province, Jiangsu Neolithic New Building Materials Technology Co., Ltd., widely known as Xinshiqi Building Materials, stands at the forefront of the building decoration material industry. As a comprehensive enterprise integrating research and development, production, sales, and construction, Xinshiqi Building Materials excels in manufacturing innovative flexible stone panels and flexible stone veneers. Covering over 100 acres with state-of-the-art facilities, including office buildings, production workshops, independent exhibition halls, and laboratories, our company is dedicated to leading the market with eco-friendly and versatile products.
Our primary product, the flexible stone, is engineered from modified inorganic mineral powder and sculpted using a specialized temperature-controlled molding system. This ensures a lightweight, thin, and flexible material perfect for diverse decoration projects. Not only are these flexible stone panels resistant to aging and fire, but they also boast rich colors, breathability, and impermeability. The production process is pollution-free, zero-emission, and fully recyclable, emphasizing our commitment to environmental protection.
Xinshiqi's flagship products, such as Soft Porcelain and Flexible Stone, Age Marks, and High-Quality Waterproof Cloth Grain Stone, cater to dynamic design needs, promising visual delight and functional excellence. Our materials are tailored to meet global standards, positioning us as a premier exporter in the flexible stone industry. Experience unrivaled quality and innovation with Xinshiqi Building Materials.
Our primary product, the flexible stone, is engineered from modified inorganic mineral powder and sculpted using a specialized temperature-controlled molding system. This ensures a lightweight, thin, and flexible material perfect for diverse decoration projects. Not only are these flexible stone panels resistant to aging and fire, but they also boast rich colors, breathability, and impermeability. The production process is pollution-free, zero-emission, and fully recyclable, emphasizing our commitment to environmental protection.
Xinshiqi's flagship products, such as Soft Porcelain and Flexible Stone, Age Marks, and High-Quality Waterproof Cloth Grain Stone, cater to dynamic design needs, promising visual delight and functional excellence. Our materials are tailored to meet global standards, positioning us as a premier exporter in the flexible stone industry. Experience unrivaled quality and innovation with Xinshiqi Building Materials.
FLEXIBLE STONE
What Is flexible stone
Flexible stone veneer, often simply referred to as flexible stone, is a groundbreaking material that offers the aesthetic appeal of traditional stone while providing enhanced versatility and ease of use. Unlike conventional stone veneers, flexible stone is comprised of a very thin layer of stone, typically ranging from 1 to 5 millimeters in thickness. This layer is adhered to a fiberglass or polyester resin backing, allowing the material to bend and flex without breaking, making it suitable for a variety of applications, including those requiring curvature.
Flexible stone veneers are typically made from slate, schist, or marble. These metamorphic rocks are layered, which makes it possible to peel away an ultra-thin veneer from a thicker stone slab. This is accomplished without grinding the surface, preserving the natural texture and color of the stone. During the manufacturing process, the thin stone layer is bonded to a composite backing, which gives it its unique flexibility. The finished product mimics the look and feel of the original stone but is lightweight and adaptable to numerous surfaces.
Flexible stone veneer is versatile and can be applied to both interior and exterior surfaces. Its flexibility makes it ideal for use on curved surfaces, such as columns and certain architectural features where traditional stone veneer would be impractical. Common uses include facades, balconies, garages, fireplaces, and even restaurants. It can be applied to various substrates, including concrete, masonry, wallboard, metal, plywood, and drywall. The material can be affixed using standard cementitious adhesives, simplifying the installation process.
Installing flexible stone veneer is relatively straightforward. The sheets are typically cut using long-nose tin snips, and then adhered to the substrate with appropriate adhesives. This material is waterproof, making it suitable for moist environments such as bathrooms and kitchens. To ensure longevity, the stone veneer can be sealed using wood or stone sealers, which also serve to enhance the colors and protect the surface.
One of the most compelling advantages of flexible stone veneer is its sustainability. Since it utilizes only the top layer of a stone slab, the material is resource-efficient, leaving much of the original stone intact for future use. Additionally, because of its lightweight nature, less fuel is required for transportation and installation. Hundreds of square meters of flexible stone veneer can be transported in a single crate, in stark contrast to the larger trucks and equipment necessary for traditional stone slabs. However, it is important to note that the composite backing materials, such as fiberglass or polyester resin, are not recyclable, which presents some environmental challenges.
The inception of flexible stone veneer dates back to 1995 when a slate furniture designer inadvertently discovered that peeling off resin from a broken tabletop left a thin stone layer attached to it. This discovery paved the way for years of research and development, culminating in the flexible stone veneer products available today. These materials have since gained global popularity and are now employed in a variety of settings, from residential flooring to commercial building facades, offering a practical and visually appealing alternative to traditional stone.
Flexible stone veneer stands as a testament to innovation in building materials, offering the timeless beauty of natural stone combined with the adaptability and ease of modern engineering. Its range of applications, ease of installation, and sustainable attributes make it an attractive choice for architects, designers, and homeowners alike.
● Characteristics and Composition
Flexible stone veneers are typically made from slate, schist, or marble. These metamorphic rocks are layered, which makes it possible to peel away an ultra-thin veneer from a thicker stone slab. This is accomplished without grinding the surface, preserving the natural texture and color of the stone. During the manufacturing process, the thin stone layer is bonded to a composite backing, which gives it its unique flexibility. The finished product mimics the look and feel of the original stone but is lightweight and adaptable to numerous surfaces.
● Applications
Flexible stone veneer is versatile and can be applied to both interior and exterior surfaces. Its flexibility makes it ideal for use on curved surfaces, such as columns and certain architectural features where traditional stone veneer would be impractical. Common uses include facades, balconies, garages, fireplaces, and even restaurants. It can be applied to various substrates, including concrete, masonry, wallboard, metal, plywood, and drywall. The material can be affixed using standard cementitious adhesives, simplifying the installation process.
● Installation and Maintenance
Installing flexible stone veneer is relatively straightforward. The sheets are typically cut using long-nose tin snips, and then adhered to the substrate with appropriate adhesives. This material is waterproof, making it suitable for moist environments such as bathrooms and kitchens. To ensure longevity, the stone veneer can be sealed using wood or stone sealers, which also serve to enhance the colors and protect the surface.
● Sustainability
One of the most compelling advantages of flexible stone veneer is its sustainability. Since it utilizes only the top layer of a stone slab, the material is resource-efficient, leaving much of the original stone intact for future use. Additionally, because of its lightweight nature, less fuel is required for transportation and installation. Hundreds of square meters of flexible stone veneer can be transported in a single crate, in stark contrast to the larger trucks and equipment necessary for traditional stone slabs. However, it is important to note that the composite backing materials, such as fiberglass or polyester resin, are not recyclable, which presents some environmental challenges.
● Historical Context and Evolution
The inception of flexible stone veneer dates back to 1995 when a slate furniture designer inadvertently discovered that peeling off resin from a broken tabletop left a thin stone layer attached to it. This discovery paved the way for years of research and development, culminating in the flexible stone veneer products available today. These materials have since gained global popularity and are now employed in a variety of settings, from residential flooring to commercial building facades, offering a practical and visually appealing alternative to traditional stone.
Flexible stone veneer stands as a testament to innovation in building materials, offering the timeless beauty of natural stone combined with the adaptability and ease of modern engineering. Its range of applications, ease of installation, and sustainable attributes make it an attractive choice for architects, designers, and homeowners alike.
FAQ about flexible stone
How is flexible stone made?▾
Flexible stone veneer, an innovative material, offers the aesthetic appeal of natural stone with the added benefit of flexibility. This remarkable product is manufactured through a meticulous process that starts with a natural stone slab and transforms it into a flexible, versatile material suitable for various applications.
The first step in creating flexible stone veneer involves selecting a suitable metamorphic stone slab, such as slate, schist, or sandstone. These types of stones are chosen for their inherent beauty and natural texture. A thin layer of stone is then carefully peeled or stripped from the surface of the larger stone slab. This delicate process requires precision to ensure the stone layer is thin yet intact, retaining the natural patterns and colors of the stone.
Once the thin stone layer is obtained, it is placed onto a flexible backing material, typically composed of fiberglass or polyester resin composite. This backing provides the necessary support and flexibility to the stone veneer, allowing it to bend without breaking, thus making it highly versatile for different design applications. The stone and backing material are securely attached using a special adhesive. The goal is to form a strong bond that maintains the integrity of the stone while providing the necessary flexibility.
After the backing material is applied, the resin is cured, usually through a controlled heating process. This curing step solidifies the resin, ensuring it firmly adheres to both the stone and the backing. Once the resin is fully cured, the composite layer, which now includes the thin stone veneer, is carefully pulled away from the original stone slab. This process effectively separates the flexible stone panel from the larger, rigid stone, leaving a usable, flexible sheet of stone veneer.
The final steps in the production of flexible stone veneer involve rigorous quality control to ensure each panel meets high standards of durability, flexibility, and aesthetic appeal. The edges of the panels may be trimmed to create uniform dimensions, and the surfaces can be treated or sealed to enhance their appearance and durability. This meticulous attention to detail ensures that the finished flexible stone panel is ready for installation in a variety of interior and exterior projects.
Flexible stone panels are prized for their ability to conform to curves and irregular surfaces, making them ideal for use in areas where traditional stone would be impractical. They can be used for wall coverings, furniture veneers, column wraps, and more. The flexibility of the backing material allows these stone panels to be applied in ways that were previously not possible with rigid stone slabs. Moreover, flexible stone panels are significantly lighter than traditional stone, reducing transportation costs and simplifying the installation process. They also retain the natural beauty and texture of stone, providing an authentic look and feel.
In conclusion, the creation of flexible stone panels is a sophisticated process that transforms natural stone into a highly adaptable material. Through careful extraction, application of a flexible backing, and rigorous quality control, these panels offer both the aesthetic and practical benefits of natural stone in a versatile, lightweight format. This innovation opens up new possibilities for design and architecture, enabling the elegance of stone to be incorporated into a broader range of applications.
The Process of Creating Flexible Stone Panels
● Extraction of Stone Layer
The first step in creating flexible stone veneer involves selecting a suitable metamorphic stone slab, such as slate, schist, or sandstone. These types of stones are chosen for their inherent beauty and natural texture. A thin layer of stone is then carefully peeled or stripped from the surface of the larger stone slab. This delicate process requires precision to ensure the stone layer is thin yet intact, retaining the natural patterns and colors of the stone.
● Application of Backing Material
Once the thin stone layer is obtained, it is placed onto a flexible backing material, typically composed of fiberglass or polyester resin composite. This backing provides the necessary support and flexibility to the stone veneer, allowing it to bend without breaking, thus making it highly versatile for different design applications. The stone and backing material are securely attached using a special adhesive. The goal is to form a strong bond that maintains the integrity of the stone while providing the necessary flexibility.
● Curing and Separation
After the backing material is applied, the resin is cured, usually through a controlled heating process. This curing step solidifies the resin, ensuring it firmly adheres to both the stone and the backing. Once the resin is fully cured, the composite layer, which now includes the thin stone veneer, is carefully pulled away from the original stone slab. This process effectively separates the flexible stone panel from the larger, rigid stone, leaving a usable, flexible sheet of stone veneer.
● Quality Control and Final Finishing
The final steps in the production of flexible stone veneer involve rigorous quality control to ensure each panel meets high standards of durability, flexibility, and aesthetic appeal. The edges of the panels may be trimmed to create uniform dimensions, and the surfaces can be treated or sealed to enhance their appearance and durability. This meticulous attention to detail ensures that the finished flexible stone panel is ready for installation in a variety of interior and exterior projects.
● Applications and Benefits
Flexible stone panels are prized for their ability to conform to curves and irregular surfaces, making them ideal for use in areas where traditional stone would be impractical. They can be used for wall coverings, furniture veneers, column wraps, and more. The flexibility of the backing material allows these stone panels to be applied in ways that were previously not possible with rigid stone slabs. Moreover, flexible stone panels are significantly lighter than traditional stone, reducing transportation costs and simplifying the installation process. They also retain the natural beauty and texture of stone, providing an authentic look and feel.
In conclusion, the creation of flexible stone panels is a sophisticated process that transforms natural stone into a highly adaptable material. Through careful extraction, application of a flexible backing, and rigorous quality control, these panels offer both the aesthetic and practical benefits of natural stone in a versatile, lightweight format. This innovation opens up new possibilities for design and architecture, enabling the elegance of stone to be incorporated into a broader range of applications.
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